Driving in the rain on a motorway at speed is a hazardous endeavour as we all know, and perhaps the point when we all hold our breath most is in passing a heavy vehicle, with the spray obscuring our vision and the additional wind buffeting. Now, a British company has patented an innovation which has achieved a major reduction in spray obscuration – over and above the performance of existing mandatory spray suppression equipment.
In tests carried out and verified by Britain’s Transport Research Laboratory (TRL) at Crowthorne, Berkshire, vehicles equipped with Spraydown’s new technology air-water separation flap, achieved a reduction in drive-by obscuration of 43%, compared with existing systems. Spraydown’s system draws on
leading edge vane design and technology, normally associated with high performance turbines in the aero engine and power generation industries.
The system comprises a rigid panel, made up of a series of fixed, vertical, lightweight, extruded vanes. Each vane incorporates three shaped channels which, when assembled in sequence, form a progressive series of water trapping gullies. The juxta-position and pitch of the vanes are also crucial.
Spray water within the wing and mudguard cavity on a commercial vehicle or trailer is drawn aerodynamically through the matrix of the Spraydown flap, where it is progressively scavenged, retarded and drained down the gullies almost to surface level, before discharging freely back onto the road surface.
The spray plume around the vehicle is also significantly reduced, lowered and controlled – and associated aerodynamics effectively draws the air swirl and excess water spray back within the vehicle envelope. Spraydown is now conducting additional tests on drag and fuel economy as the results of a Strathclyde
University Flow Dynamic Modelling (FDM) programme suggest that the reduced drag performance could yield worthwhile fuel savings of over 2%.
A further spin off of the new Spraydown system is that vehicle liveries often regarded as important high profile media for corporate and brand visibility, stay much cleaner and for longer in bad weather. Operator trials with a number of major fleets across the UK have been ongoing for several months. The
product is to be marketed nationwide through Universal Components Limited of Sheffield, via its factor and distributor network.